Denison Problem Solving
We can solve Denison problems.
Call us for a variety of Parts for Denison Equipment.
Denison hydrostatic pump and Denison hydraulic pump parts for the following Denison pumps, Denison motors, Denison transmissions, Denison drives, and Denison equipment, when you need replacement parts for Denison hydraulic pump repairs call us first.
DENISON HYDRAULIC PUMP REPAIR, DENISON HYDROSTATIC PUMP REPAIR
|
|
|
High wear in pump | Unwanted water in fluid | Water vapor Faulty breather, strainer Heat exchanger leakage ‘ wrongful clean-up practice Water in makeup fluid |
Pressure shocks | Cogging load Worn release valve | Mechanical considerations Needed repairs |
Worn compensator Slow response in check valves | Make repairs Replace or relocate | |
Servo pressure too low to sustain firm control | Increase pressure and check pressure drop through servo filter | |
Too much decompression energy rates | Improve decompression control | |
Excessive line capacitance (line volume, line stretch, accumulator effects) | Lower line size or lengths. Get rid of hose Bleed air | |
Barrel blow-off | Double check pump hold-down, rotary motion group, drain pressure | |
Heating of fluid | Excessive pump leakage | Look over again the case drain flow and repair as required Fluid too thin Improper assembly, port timing |
Relief valve | Set too low (compared to load or to compensator) Not stable enough that is caused by back pressure, worn parts | |
Compensator | Set too high (compared to release) Worn parts | |
Pump too large for fluid needs | Choose smaller pump displacement |
Heat exchanger | Water turned off or too little flow Water too hot Fan clogged or restricted Efficiency lowered by mud or scale deposits On and off hydraulic fluid flow |
Reservoir | Too little fluid Entrained air in fluid Improper baffles Keeping in air blanket that prevents heat rejection Heat pickup from adjacent equipment |
Revised Limits of Wear Parts
|
|
|
|
Port plate face | .725/.715″ | .010″ | .705″ |
Cylinder barrel face | 5.880″ | .010″ | 5.870″ |
Shoe retainer face | .4387.437″ | .005″ | .432″ |
Piston shoe face (pocket) | .020″ | .010″ | .010″ |
Creep plate face | .251/.250″ | .010″ | .240″ |
Face plate | None | Replace |
PROBLEM SHOOTING
Part problems and circuit problems are frequently inter-related. A faulty circuit may work with obvious success but will cause failure of a particular part within it. The part failure is effect, not the reason of the problem. This broad guide is on hand to help in locating and eliminating the cause of problems by studying their effects.
|
| Some of the Remedies for Problems |
Noisy Pump | Air in Fluid | Leak in suction line Leak at shaft seal Low fluid level Turbulent fluid Return lines above fluid level Gas leak from accumulator Too much pressure drop in the inlet line from a pressurized reservoir Suction line strainer trying to be an air trap as well |
Cavitations in pump or motor rotating group | Fluid too cold and viscous Fluid too heavy Shaft speed too high Suction line too small Suction line collapsed Suction strainer too small Suction strainer not clean Working altitude too high Boost or replenishment pressure too low Replenishment flow too small for dynamic conditions | |
Misaligned shaft | Faulty installation Improper in mounting Axial interference Faulty coupling Extreme overhung loads | |
Mechanical fault in pump | Piston and shoe looseness or failure Bearing failure Incorrect port plate selection or index Eroded or worn parts in the displacement control | |
Erosion on barrel ports and port plate | Air in fluid | See above |
Cavitations | See above |
High wear in pump | Excessive loads | Lower pressure settings Reduce speeds |
Contaminant particles in fluid | Faulty filter maintenance Filters too coarse Putting in dirty fluid to system Reservoir openings Reservoir breather Improper line replacement | |
Improper fluid | Fluid too thin or thick for working temperature range Breakdown of fluid with time/temperature/shearing effects wrong additives in new fluid Breakdown of additive effectiveness with chemical aging | |
Improper repair | Incorrect parts,procedures, dimensions, finishes |
Barrel and Stroking Assembly to Mounting Flange
- 1. Establish straight thread connectors (3) and O-
rings (4) into threaded holes in cradle. - 2. Fit in right and left hand pressure feed tubes
(5 and 6) to connectors (3). Tighten connectors
till it is snug. - 3. Place the mounting flange (9) with the large
open end facing up and Put together two dowel pins
(8) in the cradle mounting area and four
locating sleeves (10) in the outer edge of the
flange. - 4. Mount the rocker cam and cradle assembly (7)
over the dowel pins (8) in the mounting flange. - 5. With cam and cradle put in, place
mounting flange on the side and install two
3/8-16 x 2 screws through the seal retainer
surface into the cradle. These screws do hold in
the rocker cam assembly in
place and will be taken out later. - 6. Bring back the mounting flange to an straight up an down position
and slant the rocker cam to both extremes of
attitudes in the cradle. - 7. Situate the barrel and auxiliary shaft assembly
(1) directly over the pistons. Beginning with
the uppermost piston, steer them one at a
time into the barrel bores. Going back to the cam to a
level position in the cradle. - PARTS LIST
No.
Q!y.
Pirt No.
Explanation
1
1
See Fig 3
Barrel & auxiliary shaft ass y
2
2
033-71609
Override pressure lubes
3
2
492-15265
Connector
4
2
691-00902
0-ring
5
1
S1 3-43967
Tubing ass y (right sidei
6
1
S1 3-43966
Tubing ass y (left sidei
7
1
See Fig. 2
Rocker cam & stroking ass y
8
2
324-23216
Dowel pin
9
1
033-71546
Mounting flange
10
4
033-72664
Locating sleeve
No.
Qty.
Pirt No.
Description
1
2
033-49825
Face plate pins
2
1
033-71921
Barrel face plate P1 1 P only
1
033-71575
Barrel (ace plate P1 4P only
3
1
033-71602
Housing gasket
4
1
See Fig. 5
Housing assembly
Hydrostatic Parts and Denison Hydrostatic Repair
1. Put in the faceplate pins (1) in the holes given
in the barrel face.
2. Apply lubrication to the surface of the barrel
and place l the faceplate (2) over the faceplate
pins.
Warning
Make certain the faceplate is correctly seated on the barrel and pins with the steel side towards the barrel face. The faceplate has one side bronzed and this should be toward the port plate. If needed, remove coating from edge of plate to settle on bronze side.
3. Put in gaskets (3) over the two dowel pins in
the mounting flange.
Put together the housing assembly (4) over the bar
rel and auxiliary shaft assembly. Cautiously
guide the override tubes and pressure feed
tubes (items 2, 5 and 6, Figure 4) into the
housing assembly. Place the pressure feed
tubes in the slots in the housing faceGuidelines for Replenishing Circuit Isolation Plug
- WARNING
- The isolation plug together with this is to be used only if an external filter circuit is not offered DO NOT operate this unit with the isolation plug put in unless an outside line has been provided.
When the outer filter circuit is not used, dispose of the isolation plug.
When the outside filter circuit is used, fit the isolation plug under the plug in the face of the port block. Use a 3/16″ hex wrench, 4″ minimum in length. Insert the isolation plug and tighten to 80-120 in./lbs. torque.
Warning
Filter should have a bypass and bypass indicator and Hydrostatic Transmission Service,LLC which offers Denison recommends that it be sized four times for projected flow.
Barrel and Auxiliary Shaft Assembly
1. Fit in the barrel (1) with the bores facing
down on a clean area.- Place the hold down spring (3) into barrel counter-
bore. - Put in spring retainer (5) into counter bore and
seat next to spring.
- Place the retaining ring (6) into barrel counter-
bore groove. Align retaining ring so that it is fully
seated in groove.
Fix the barrel stop (4) over auxiliary drive
shaft (2). Rotate barrel on side and put the auxiliary
drive shaft and barrel stop into the barrel
spline and hold down spring.- PARTS LIST
No.
a piip
».
P14P
Part Number
Explanation
1
1
–
513-45381
Barrel & sleeve assy Pi 1 P only
–
1
S13-43965
Barrel & sleeve assy PHP only
2
i
1
033-71603
Auxiliary drive shaft
3
i
t
033-71562
Holddown spring
4
1
1
033-71561
Barrel stop
5
1
1
033-71560
Spring retainer
6
i
1
033-71564
Retaining ring
We accept almost all forms of payment. If you have a payment question, give us a call.
Disclaimer: All references to OEM words are strictly for reference only and does not imply that we are an OEM distributor.